Lighting Systems – Capability
Concept Design
- Creation of master section
- Location and attachment scheme
- Loading study using master sections
- Packaging feasibility study
Optic Surface
- Modification of optic surfaces to ensure proper moldability of the part
- Connecting the patches of optic surface considering the shadow region
- Creation of B-side for optic surface
Component Design 
- Creation of flutes, beads
- Glue track development
- Design of attachment and locating features
- Design of strengthening features
- Loading study
FEA
- Static loading
- Dynamic loading like vibration analysis
- NCAP requirements
- Pedestrian safety simulations
- Environmental testing at various temperatures
- Low speed crashes
Drawings
- Creation of certification drawings
- Glue track drawings
- Creation of component drawings
- Creation of release drawing
Key areas of Lamp Development
- Design for Manufacture
- Suitability of Process for Component Requirements
- Mechanical Feasibility
- Styling & Craftsmanship
- Photometric Development
- Aiming & Levelling
- Thermal feasibility
- Design for Tooling
- Suitability of Tooling & Toolmaker for Component Requirements
- Product Development Coordination
- Integration