Automotive Lighting System




Lighting Systems – Capability                                                      

Concept Design

  • Creation of master section
  • Location and attachment scheme
  • Loading study using master sections
  • Packaging feasibility study

Optic Surface

  • Modification of optic surfaces to ensure proper moldability of the part
  • Connecting the patches of optic surface considering the shadow region
  • Creation of B-side for optic surface

Component Design                              

  • Creation of flutes, beads
  • Glue track development
  • Design of attachment and locating features
  • Design of strengthening features
  • Loading study


  • Static loading
  • Dynamic loading like vibration analysis
  • NCAP requirements
  • Pedestrian safety simulations
  • Environmental testing at various temperatures
  • Low speed crashes


  • Creation of certification drawings
  • Glue track drawings
  • Creation of component drawings
  • Creation of release drawing

Key areas of Lamp Development

  •  Design for Manufacture
  • Suitability of Process for Component Requirements
  • Mechanical Feasibility
  • Styling & Craftsmanship
  • Photometric Development
  • Aiming & Levelling
  • Thermal feasibility
  • Design for Tooling
  • Suitability of Tooling & Toolmaker for Component Requirements
  • Product Development Coordination
  • Integration